Achieving a 40% Increase in Cookie Throughput with Precision Handling

How we helped a customer eliminate manual bottlenecks, achieve gentle product handling, and boost cookie packaging line throughput by 40%.

The Client’s Critical Requirements

Throughput target: Increase from 170 PPM to 240 PPM

Product protection: Achieve zero-transfer damage for delicate cookies

Labor efficiency: Remove manual loading and reduce operator intervention

Rapid payback: ROI within 6 months

ACM Solution and Technical Advantage

Mag-Drive motors deliver stable, synchronized product flow that supports higher line throughput

Precise positioning and motion control ensuring fragile cookies advance through each stage without breakage

Automated smart infeed distribution eliminates the need for manual handling and maintains continuous, consistent product flow

Modular, low-maintenance system design reduces operational overhead and enabling fast installation for rapid ROI

Results

40% throughput increase

Zero-transfer damage

Elimination of manual bottlenecks

Higher line stability

Improved labor efficiency

ROI achieved in under 6 months

“ACM's equipment is clean, easy to integrate, and straightforward to work with. Project timelines have always been smooth, and communication with their team is efficient and reliable.”

— Automation Engineer / Industrial Automation Solutions Provider / USA